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Projects / Programmes source: ARIS

A model for on-line selection of roughing parameters of the EDM process

Research activity

Code Science Field Subfield
2.10.00  Engineering sciences and technologies  Manufacturing technologies and systems   

Code Science Field
T130  Technological sciences  Production technology 
Keywords
EDM, electrical discharge machining, inductive machine learning, non-parametric modelling, rough machining, process monitoring
Evaluation (rules)
source: COBISS
Researchers (7)
no. Code Name and surname Research area Role Period No. of publicationsNo. of publications
1.  09006  PhD Mihael Junkar  Manufacturing technologies and systems  Head  2004 - 2006  552 
2.  24419  Boštjan Juriševič  Manufacturing technologies and systems  Researcher  2004 - 2006  62 
3.  17076  PhD Davorin Kramar  Manufacturing technologies and systems  Researcher  2004 - 2006  447 
4.  12260  PhD Andrej Lebar  Manufacturing technologies and systems  Researcher  2004 - 2006  309 
5.  23469  PhD Henri Orbanić  Manufacturing technologies and systems  Junior researcher  2004 - 2006  166 
6.  18000  Bruno Stropnik    Technical associate  2004 - 2005 
7.  18553  PhD Joško Valentinčič  Manufacturing technologies and systems  Researcher  2004 - 2006  444 
Organisations (1)
no. Code Research organisation City Registration number No. of publicationsNo. of publications
1.  0782  University of Ljubljana, Faculty of Mechanical Engineering  Ljubljana  1627031  29,201 
Abstract
The sinking electrical discharge machining process (EDM) is performed in the gap between the electrode and the workpiece. The gap is filled with dielectric and the size of the gap is controlled by the servo system of the EDM machine. Electric pulses produced by electric generator cause a breakdown of the dielecric in the gap. After the breakdown, the discharge occurs, which causes a material removal in the place where it occurs. The material removal rate depends on the machining parameters (discharge current, discharge duration etc.), which are grouped into machining regimes. To achieve the highest material removal rate on the given machining surface, the roughing regime has to be selected according to the eroding surface size, which is defined as the projection of the machining surface to the plane perpendicular to the direction of the electrode movement. Most often, the eroding surface size varies during the machining. Thus, the roughing regime has to be selected on-line. Since the material removal rate of the EDM process is relatively small, the on-line selection of the roughing regime is essential for fast and cheap production. The system for on-line selection of the roughing regime will be based on the acquisition of the voltage signal in the gap. The attributes on the voltage signal will be attained by inductive machine learning methods and their values will be calculated on-line by the analysator. Non-parametric model, which will on-line select the appropriate roughing regime, will be build by the conditional average estimator method. The model will perform the on-line selection of the roughing regime and thus the highest material removal rate on the given machining surface will be obtained.
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