Projects / Programmes
Structural dynamics in automotive industry
Code |
Science |
Field |
Subfield |
2.11.01 |
Engineering sciences and technologies |
Mechanical design |
Basic and system know-how |
Code |
Science |
Field |
T210 |
Technological sciences |
Mechanical engineering, hydraulics, vacuum technology, vibration and acoustic engineering |
Code |
Science |
Field |
2.03 |
Engineering and Technology |
Mechanical engineering |
structural dynamics, vibrations, joints, nonlinearities, fatigue, optimisation
Researchers (11)
Organisations (2)
Abstract
This project is based on long-term, consistent and systematic research activities of the Laboratory for Dynamics of Machines and Structures – LADISK – in the field of structural dynamics. For the purpose of this project, most of our own (Ladisk's) scientific research results as well as state-of-the art results will be integrated into a numerical tool used for optimisation of dynamically loaded, automotive parts for our partner in this project, Cimos d.d.
Cimos is a large automotive company that acts mainly as a Tier 1 supplier of some key automotive parts to companies like BMW, PSA and several others. As such, it every day faces the ever demanding needs to produce better and better products in shorter time. Moreover, in the automotive industry there are nowadays also some demanding requirements, either from the company side or from the EU side -to lower the material and energy consumption, C02 pollution and noise. This becomes even more important when there is also a production line involved in a process with several million parts being manufactured. In such cases the need to optimise the development as well as the manufacturing process of a part being developed/manufactured, is indispensable.
Development engineers therefore need a modern, numerical tool, enabling them creating valid physical models to perform valid simulations of dynamic phenomena in structures while also enabling them to achieve required life of a product as well as lower the material needed, lower the noise due to vibrations of the product or just lower the overall vibration level. E.g., in the case of a compressor holder the input data from the customer (in this case it is BMW) it is usually a series of measured acceleration spectra, measured at the engine head. An engineer needs, in such a case, to make a functional design of the compressor as well as provide the compressor's required life due to vibrations the compressor will undergone. This is a highly demanding task that, in order to be successfully solved needs valid numerical tools that integrates the state-of-of-the art structural dynamics as well as special (modified) procedures from vibration fatigue.
In the scope of this project, with a tight support of the development engineers from our partner (Cimos), we will develop our own numerical tools to asses the challenges mentioned. This will enable Cimos to act as a highly competitive Tier 1 supplier with quality products and an added value overall. To achieve this, our expert and existing knowledge in the field of structural dynamics will be complemented with the state-of-the art results on modelling either simple or complex parts of a structure under investigation. These can be joints, bearings or other, local and nonlinear behaviour that needs special attention in order for the model to be simple enough and valid at the same time. Moreover, a special data base environment will be developed to gather all the results and material parameters to perform innovative correlation studies between simulations and experiments and to save any other information that help in product development. Such a program (numerical tool) will enable our partner to predict life of a product under investigation and to perform several optimisation studies upon vibrations. In general, this will result in better material use, lower C02 pollution and higher added value.
Significance for science
Three major scientific contributions are: 1. Theoretical and experimental research of different frequency-domain methods counting methods 2. Structural modification for base excitation 3. Development of theory and experiment for the accelerated vibration test with concurrent identification of structural and fatigue parameters
Significance for the country
In addition to the indirect impact on the development of human resources and the development of competencies in the field of structural dynamics and vibration fatigue, the project has direct impact in the Slovenian industry with regards to the problems of vibration fatigue. Slovenian industry is therefore directly and indirectly better prepared to increase the added value of products exposed to vibrations.
Most important scientific results
Annual report
2010,
2011,
2012,
final report,
complete report on dLib.si
Most important socioeconomically and culturally relevant results
Annual report
2010,
2011,
2012,
final report,
complete report on dLib.si