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Projects / Programmes source: ARIS

Development of the brake pads for the brakes using C/C-SiC composite disks

Research activity

Code Science Field Subfield
2.11.03  Engineering sciences and technologies  Mechanical design  Special development know-how 

Code Science Field
T150  Technological sciences  Material technology 
T152  Technological sciences  Composite materials 
Keywords
brake, brake pad, brake disk, wear, friction, composite, ceramics, carbon, metal matrix
Evaluation (rules)
source: COBISS
Researchers (8)
no. Code Name and surname Research area Role Period No. of publicationsNo. of publications
1.  21669  Maja Gatej    Technical associate  2003 - 2005 
2.  14556  PhD Mitjan Kalin  Mechanical design  Head  2003 - 2005  1,110 
3.  21668  Mihael Kermc  Mechanical design  Junior researcher  2003 - 2005  14 
4.  19238  PhD Boris Kržan  Mechanical design  Researcher  2003 - 2005  137 
5.  05573  PhD Jožef Pezdirnik  Mechanical design  Researcher  2003 - 2005  182 
6.  10298  PhD Zmago Stadler  Materials science and technology  Researcher  2003 - 2005  76 
7.  21632  Jožica Sterle    Technical associate  2003 - 2005 
8.  00812  PhD Jožef Vižintin  Mechanical design  Researcher  2003 - 2005  1,144 
Organisations (1)
no. Code Research organisation City Registration number No. of publicationsNo. of publications
1.  0782  University of Ljubljana, Faculty of Mechanical Engineering  Ljubljana  1627031  29,252 
Abstract
C/C-SiC composites are attractive materials for brake disks due to their low weight compared to conventional metal disks, they can operate at elevated temperatures and have, compared to carbon-based disks, lower wear and consequently longer lifetime, which is essential for using these brakes not only in racing vehicles but also in serial/mass production. For the speciffic disks materials, the counter brake pads must be made from appropriate material in order to achieve succesful operation of such brakes. Present results and experience show that currently used brake pads for carbon-based or conventional systems do not fulfill the necessary requirements when used in pairs with C/C-SiC disks. Due to high wear, in-appropriate coefficient of friction in certain operational temperature ranges and other non-favourable dynamic properties, such brake pads cannot be used in proposed systems and this limits their broader use or use for serial/mass production cars. In the proposed project, we will investigate the friction and wear mechanisms of brake pad materials made from metal-matrix composites. They will be tested against a C/C-SiC composite, already used for disks in racing motorcycles. Both, the disks and pads will be manufactured and prepared by the industrial partner in the project. The composition of pad materials will be systematically varied, alowing us to investigate the effect of pad material composition on the tribological performance of the system. Based on the determined mechanisms in different operating regimes, the pad materials will be optimized for the speciffic conditions, i.e. those in racing motorcycles. Such brake systems are already produced by the industrial partner in the project and is expected that this application will still be very attractive application also in the near future. For the purposes of the project, we will use different tribological tests, mechanical, topographical and various microscopical analyses of the new and worn surfaces. The best performing combinations will be further tested and validated in more real - bench testers and also in the field test using the racing motorcycle.
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