Projects / Programmes
ADVANCED MODELLING AND SIMULATION OF LIQUID-SOLID PROCESSES
Code |
Science |
Field |
Subfield |
2.13.01 |
Engineering sciences and technologies |
Process engineering |
Multi-phase systems |
Code |
Science |
Field |
T000 |
Technological sciences |
|
Code |
Science |
Field |
2.11 |
Engineering and Technology |
Other engineering and technologies |
Liquid-solid processes, Stefan problem, melting, dissolution, freezing, solidification, macroscopic-mezzoscopic-microscopic model, multiphysics models, mixture continuum concept, novel point automata concept, meshless numerical methods, radial basis functions, numerical optimization, evolutionary computation.
Researchers (19)
no. |
Code |
Name and surname |
Research area |
Role |
Period |
No. of publicationsNo. of publications |
1. |
03975 |
PhD Igor Belič |
Natural sciences and mathematics |
Researcher |
2011 - 2014 |
273 |
2. |
21559 |
PhD Darja Feizpour |
Engineering sciences and technologies |
Researcher |
2011 - 2014 |
160 |
3. |
05026 |
PhD Bogdan Filipič |
Engineering sciences and technologies |
Researcher |
2011 - 2014 |
469 |
4. |
29096 |
PhD Agnieszka Z. Guštin |
Engineering sciences and technologies |
Researcher |
2011 |
139 |
5. |
30833 |
PhD Umut Hanoglu |
Engineering sciences and technologies |
Junior researcher |
2011 - 2014 |
38 |
6. |
05675 |
PhD Monika Jenko |
Medical sciences |
Researcher |
2011 - 2014 |
822 |
7. |
28366 |
PhD Gregor Kosec |
Engineering sciences and technologies |
Researcher |
2011 - 2014 |
150 |
8. |
33263 |
Gregor Košak |
Engineering sciences and technologies |
Junior researcher |
2011 |
0 |
9. |
21381 |
PhD Miha Kovačič |
Engineering sciences and technologies |
Researcher |
2011 - 2014 |
240 |
10. |
07642 |
PhD Vojteh Leskovšek |
Engineering sciences and technologies |
Researcher |
2011 - 2014 |
359 |
11. |
33584 |
PhD Qingguo Liu |
Engineering sciences and technologies |
Junior researcher |
2011 - 2014 |
30 |
12. |
36364 |
PhD Boštjan Mavrič |
Engineering sciences and technologies |
Junior researcher |
2013 - 2014 |
83 |
13. |
32926 |
PhD Miha Mlakar |
Engineering sciences and technologies |
Junior researcher |
2011 - 2014 |
53 |
14. |
31396 |
PhD Besnik Poniku |
Engineering sciences and technologies |
Junior researcher |
2011 - 2014 |
29 |
15. |
33291 |
PhD Nuša Pukšič |
Engineering sciences and technologies |
Junior researcher |
2011 - 2014 |
16 |
16. |
16095 |
PhD Danijela Anica Skobir Balantič |
Engineering sciences and technologies |
Researcher |
2011 - 2014 |
114 |
17. |
04101 |
PhD Božidar Šarler |
Engineering sciences and technologies |
Principal Researcher |
2011 - 2014 |
1,055 |
18. |
24894 |
PhD Tea Tušar |
Engineering sciences and technologies |
Researcher |
2011 - 2014 |
198 |
19. |
23018 |
PhD Robert Vertnik |
Engineering sciences and technologies |
Researcher |
2011 - 2014 |
214 |
Organisations (3)
Abstract
The scientific goals of this research project focus on enhancement of the physical modelling capabilities and further development of numerical methods for liquid-solid processes. The physical modelling of liquid-solid systems will be on the macroscopic scale based on volume-averaged one-phase formulation and on the microscale on the point automata concept. This framework will be used to study the equiaxed and columnar solidification by connecting the macroscopic transport phenomena with the microstructure evolution. The mass, momentum, energy and species equations will be simultaneously solved on microscopic and macroscopic levels. The emphasis will be put on the development of simulation system for prediction of macrosegregation. This system will be enhanced with the optimization framework which will allow minimisation of concentration and structural inhomogeneities in the solidified material by influencing the dynamics of process parameters. The model assumptions will be validated based on the predictions of domestic and foreign laboratory experiments with metallic binary alloys (Sn-Pb and Al-Cu) and data from industrial continuous casting process with spring steels of technological interest (51CrMoV4). For the first time, innovative meshless solutions will be used to solve macroscopic and microscopic equations on non-uniform grids and complicated geometries. Recently developed explicit local radial basis function collocation method will be enhanced with combined p-, r-, and h- adaptivities for efficient handling of the involved large number of unknowns and micro-cells/points. The existing comparison exercises for Stefan problems will be complemented with new benchmarks for solidification of multicomponent systems and turbulent conditions.
The project is based on further development of our internationally recognised and awarded breakthrough results, achived in the last few years: the first demonstration of adaptive simulations by a local meshless method, new efficient pressure correction algorithm, first solution of engineering turbulence modelling by a meshless method, and a completely new meshless concept for simulations of microstructure evolution that is based on the point automata instead of the cellular automata, succesfully used in simulation of mesoscopic grain structure and microscopic dendritic growth. Development of numerous industrial simulation systems, based on this new precompetitive knowledge (continuous casting of aluminium alloys and steel, thin strip casting, pressure die casting, etc.)
The proposed study is expected to gain new, experimentally verified basic knowledge regarding the physical modelling of liquid-solid processes and a meshless solution of relevant coupled set of transport equations. The study is expected to influence further experimental and theoretical developments, design and education. Specific upgrades of the deduced basic knowledge will be used for simulation of various processes in nature and technology. Organisation of three international conferences and a summer school, dealing with Stefan problems, are scheduled in the framework of the proposed project.
Significance for science
The present research project forms a part of the fundamental research spectra of the project group. Research achievements belong to the modern research area of modelling, simulation and optimisation of processes and materials which plays an increasingly important role in international research because of the needs for inexpensive products with a large know-how input, for new materials and environmentally friendly technologies. Our research contents are actively integrated in this research area by their basic and applied components. In the framework of our fundamental research, we seek new approaches in modelling of solid-liquid systems at coupled microscopic and macroscopic scales by using advanced meshfree methods for transport phenomena computation in the presence of moving boundaries. We are also involved in the development of international test cases for Stefan problems and comparisons between numerical models and experiments. The completed project demonstrates leading research results in all three mentioned areas. The described research has a direct link to international research area through several international projects. International education, originating from the present research topics, results in cooperation with renowned international advanced summer schools. Further, the research project acted as a base for the new graduate education module Modelling of Materials and Processes within Bologna study Physics III, Faculty of Applied Sciences, University of Nova Gorica. Four post-graduate students, involved in present project completed the mentioned module. The optimization methodology that is used to supplement modelling and simulation of processes is related to the course Optimization of Resources and Processes, given at the University of Nova Gorica, and the course Multiobjective Optimization and Design, given at the Jožef Stefan International Postgraduate School.
Significance for the country
We developed new knowledge, applicable in numerous critical technologies, connected with phase changes in the framework of the project. It is very difficult to prepare a reasonable complete list of possible applications of the acquired knowledge of the project. Melting and solidification appears at some stage in the production of almost every man-made product. The model supported optimisation and automation of such processes represents the key for modern production and processing of metals, ceramics, polymers, composite materials and electronic components. We have organised four international meetings which will promoted Slovenia. Six Ph.D. students completed their studies in the framework of the proposed project: four in the area of Stefan problems, one in the area of optimisation and one in the area of experimental methods. We participated in organisation of International summer school on meshless methods at University of Naples "Parthenope". We have developed new knowledge that will help us to participate in new international research collaborations. We obtained two international awards. With the knowledge gained through this project, we will extend our industrial impact. Slovenia has approx. 100 companies in the field of alloy manufacturing with approx. 10.000 working places, the yearly income is around 1.5 billion €. Slovenia has also approx. 50 casthouses with 4000 working places and their yearly income is around 0.5 billion €. The export of the mentioned companies all over the world is about 70%. The project team has a big end-user pull from these companies.
Most important scientific results
Annual report
2011,
2012,
2013,
final report,
complete report on dLib.si
Most important socioeconomically and culturally relevant results
Annual report
2011,
2012,
2013,
final report,
complete report on dLib.si